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Removing damaged plaster from walls

milling off plaster
Removing plaster is a strenuous and dusty task, but sometimes unavoidable. The following guide explains how to remove plaster and which tools are required for small and large areas.

    Description

    There are many reasons why you should remove plaster and many methods of doing so. Firstly, efflorescence may have formed on the plaster as a result of rising moisture and it may therefore no longer be able to carry weight. Or the plaster may have been damaged by mechanical strains. Any loose plaster which no longer adheres to the masonry strongly enough also needs to be removed.
    One method of removing plaster is with a hammer and sickle, although this is very labour-intensive. Another is to use machines such as hammer drills and chisel hammers. However, these cannot be used with an extraction system and therefore generate large quantities of dust and dirt. This is why it is recommended that you work with a renovation miller to remove plaster and coarse fillers.
    Moreover, if you wish to remove a rough structural rendering on your wall or ceiling, a renovation miller provides the opportunity to machine the plaster and then to smooth the wall and ceiling again, for example.
     

    Tools/accessories

    Alternative tools

    Preparation/set-up

    • Before starting to remove the plaster, ensure that any fragile items and furniture indoors and outdoors are covered or removed to protect them from any dust generated. It is recommended that you wear protective eyewear and ear protection.

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      sanding house walls
    • Since milling off plaster and fillers generates an enormous amount of dust, it is recommended that you use a pre-separator. The Festool VA collects up to 95% of the dust before it reaches the mobile dust extractor.

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      pre-separator

    Procedure

    • For small surfaces

      Guide the RG 80 renovation miller over the surfaces of plaster to be removed and mill at the required height.

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      milling off roughcast
    • For large surfaces

      For large wall surfaces, it is recommended that you work with a renovation miller with a larger machine/tool head. The Renofix RG 150 has a machine/tool head with a diameter of 150 mm, making it ideal for machining plaster and filler compounds on façades.

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      Festool machine
    • For large surfaces

      The HW-SZ 35 cutter wheel is ideal for removing coarse plaster and filler compounds.

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      Milling cutter
    • For large surfaces

      To ensure that it is easy to guide the miller across a façade, secure a balancer, for example, to the scaffolding.

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      mounting
    • For large surfaces

      Secure the RG 150 renovation miller to the balancer. The balancer will now carry a large part of the weight.

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      attaching the mounting
    • For large surfaces

      Connect the RG 150 renovation miller to the CTM 36 E AC HD mobile dust extractor.

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      attaching the extractor
    • For large surfaces

      Before positioning the RG 150 on the plaster, you should specify the penetration depth of the machine/tool head. To do this, set the height required on the depth adjustment lever. The depth setting can be used at any time to determine how much material is to be removed.

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      sander on mounting
    • For large surfaces

      Hold the machine with both hands, press the on switch and carefully place the miller on the surface. Guide the RG 150 renovation miller over the surfaces of plaster to be removed and mill at the required height.

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      sanding the wall
    1. Our illustrated guides and work results are documented working steps that we have performed in practice. They are individual examples and do not guarantee or promise that users will obtain the same results. The results will depend on the user's experience and skill, as well as the material being used. Illustrated guides do not replace any Festool operating manuals and/or safety instructions. Liability for ensuring that the information, instructions and applications are free from content defects and defects of title, in particular with regard to the absence of defects, correctness, freedom from third party intellectual property rights and copyrights, completeness and fitness for purpose, is excluded. Claims for damages made by the user, regardless of their legal basis, are excluded. These liability exclusions are not applicable if the damage was intentional or caused by gross negligence, or in cases of statutory liability.

      We cannot accept liability for damage resulting from defects.